![]() The wiring diagram shows the F/R switch as being wired to the positive battery terminal, but it should actually be wired to the negative terminal of the battery. The “Reverse” position of the switch reverses the direction of the motor. When the switch is in the “Forward” position, the forward direction of the electric motor is controlled. Kill circuit wire is disconnected from CDI.The F/R switch controls the direction of the electric motor. Insufficient (low) level of lubricant in transmission or wrong type of lubricant in transmission.Ĥ. Transmission shifter linkage binding or out of adjustment.Ģ. TRANSMISSION DOES NOT ENGAGE OR DISENGAGE SMOOTHLY 1. Loose or slipping starter-generator belt.Ħ. Loose or broken wire in starter-generator circ1 it.Ĥ. STARTER-GENERATOR DOES NOT CHARGE BATTERY 1. Starting control circuit not operating.ĩ. Neutral lock-out cam is in the wrong position.Ĥ. Float damaged and filled with gasoline.ģ. Inlet valve or seat leaking, dirty, worn, or damaged.Ģ. Unsuitable gasoline or incorrect (rich) fuel mixture.ĥ. Torque converter not backshifting properly. Muffler or exhaust pipe plugged with carbon or other restriction.ĩ. Exhaust valve restricted with carbon deposit.Ģ. Spark plug heat range is incorrect for the engine.ģ. Excessive carbon deposit on the piston head, or in the combustion chamber.Ģ. Fan screen partially blocked or plugged.Ģ. Engine flooded with gasoline as a result of over choking.ĩ. Fuel pump malfunction, fuel pressure to engine too low.ħ. Water or dirt in the fuel system or dirty or clogged fuel filter.Ħ. Spark plug partially fouled or in poor condition.ĥ. ENGINE STARTS BUT RUNS IRREGULARLY OR MISSES 1. Water or dirt in the fuel system and/or carburetor. Spark plug partially fouled or in poor condition.ģ. Faulty cords or plugs Club Car DS Gas Models Club Car DS 1984-1985 Gas Model Wiring DiagramĬlub Car Forward/Reverse Assembly (Gas Model) Troubleshooting Guide For Club Car DS Gas Models SYMPTOM POSSIBLE CAUSES ENGINE IS HARD STARTING 1. Charger faulty, not producing full outputģ. Charger not receiving 115/120 volts, 15 ampsĢ. Charger plug not fully engaged with receptacle On Board Fuse 1. Loose wires at F/R Switch, receptacle, or battery 1. suspect continuity of switch contacts Cart not charging completely Charger Connections 1. Switch not actuating properly Forward/Reverse Switch 1. Stuck accelerator brush Cart goes forward but not in reverse - or cart goes in revers and not forward Forward/Reverse Anti-ArcingĢ. Misadjusted or bent accelerator rod Speed Controller 1. Solenoid contacts welded in closed position Accelerator Linkage 1. Flat or underinflated tires Cart runs in first speed when F&R switch is in forward or reverse with key switched off Solenoid 1. Improper adjustment on accelerator rod Motor Loose cablesģ, Dirty commutator Brakes 1. Batteries not fully charged Accelerator Linkage 1. ![]() Contacts corroded, burned, or worn Batteries 1. Loose or broken resistor Cart Runs Slow Speed Controller 1. ![]() Brush or contacts corroded, burned, or wornģ. Failed contacts Cart Skips One Or More Speeds Speed Controller 1. Failed solenoid coil Vehicle will not run - "solenoid clicks" Forward/Reverse Switch 1. Accelerator rod disconnected or loose Speed Controller Micro Switch 1. Cam not Activating Micro Switch Accelerator Linkage 1. Failed switch Forward/Reverse Anti-Arcingģ. Discharged batteries Key Switch 1, Loose wiresĢ. Typical Diagram For Club Car DS Electric V-Glide 1995-2002 Troubleshooting Guide For Club Car DS Electric Models SYMPTOM PROBLEM AREAS POSSIBLE CAUSES Vehicle will not run - no "solenoid click" Batteries 1.
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